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The theory of the calculation of the size distribution of the equilibrium mixture of balls in a ball mill is developed. The differential equation is solved for wear laws of the form wear rate per ball ∝ r 2 + Δ where r is ball radius. Δ = 0 gives the Bond wear law and Δ = 1 gives the Davis wear law.

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The mill should be able to operate at the design conditions (10% ball charge, 28% total charge) in the speed range of 50% to 75% of critical speed over the full wear life of the liners. For the 75% to 85% speed range the mill should be able to operate at maximum power but possibly with reduced ball charge.

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